• MEM07028B - Operate computer controlled machines/processes

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM07028B Mapping and Delivery Guide
Operate computer controlled machines/processes

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM07028B - Operate computer controlled machines/processes
Description This unit covers obtaining the job instructions, conducting the pre-start checks, and operating and monitoring the computer controlled machine or process.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit applies to a range of NC, CNC and robot operated machines or processes in a production environment.Work is performed to established processes, practices, specifications and instructions as appropriate. Technical difficulties are resolved in consultation with appropriate technical advisers.An appropriate level of measurement skill should be selected with this unit. Where it is required to use tools, then Unit MEM18001C (Use hand tools) should also be selected.Where basic operation excludes setting and tool adjustment skills, then Unit MEM07024B (Operate and monitor machine/process) should be selected.When operational maintenance is required, unit MEM07001B (Perform operational maintenance of machines/equipment) should be selected.Band: AUnit Weight: 2
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Path 1MEM07024B Operate and monitor machine/process
Competency Field Machine and process operations
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Obtain job instructions
  • Job sheets or equivalent instructions are understood and correctly followed.
       
Element: Conduct pre-start checks
  • Pre-start checks are undertaken to standard operating procedures.
  • Correct safety procedures are observed and all safety equipment is checked for correct operation.
       
Element: Operate computer controlled machine/process
  • Installed computer controlled program is selected and verified in accordance with job instructions.
  • Computer controlled machine is operated safely to product specifications using standard operating procedures.
  • Machine malfunctions are identified and reported.
  • Production samples are checked for compliance to specification using standard operating procedures.
       
Element: Monitor machine/process
  • Tool wear is monitored and, where appropriate, preset tools are replaced, tool offsets are identified in computer controlled program and adjusted, or other corrective action is taken using standard operating procedures.
  • Product deviation from specification is reported in accordance with standard operating procedures.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to operate computer controlled machine/processes. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with operating computer controlled machine/processes or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Look for evidence that confirms skills in:

reading, interpreting and following information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents

planning and sequencing operations

checking and clarifying task related information

making pre-start checks

checking safety equipment and guards for correct operation

following safety procedures

selecting and verifying the correct computer controlled program

operating the computer controlled machine

identifying and reporting machine malfunctions

checking parts/products for conformance to specification

monitoring the machine or process for signs of tool wear

taking corrective action

reporting part or product deviations from specification

Required knowledge

Look for evidence that confirms knowledge of:

pre-start checks

safety equipment and features associated with the machine/process

safety procedures associated with the machine/process

procedures for accessing computer controlled programs installed in the machine controller

procedures for verifying the correct computer controlled program

computer controlled machine operating procedures

typical machine malfunctions

procedures for reporting machine malfunctions

measuring instruments/techniques

examples of tool wear and the effect on product or part specifications

procedures to be followed once tool wear has been detected

replacing preset tools

adjustments to tool offsets

the effect of adjustments on part or product specifications

procedures for reporting product or part deviations

hazards and control measures associated with operating computer controlled machines/processes, including housekeeping

safe workplace practices and procedures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job sheets or equivalent instructions are understood and correctly followed. 
Pre-start checks are undertaken to standard operating procedures. 
Correct safety procedures are observed and all safety equipment is checked for correct operation. 
Installed computer controlled program is selected and verified in accordance with job instructions. 
Computer controlled machine is operated safely to product specifications using standard operating procedures. 
Machine malfunctions are identified and reported. 
Production samples are checked for compliance to specification using standard operating procedures. 
Tool wear is monitored and, where appropriate, preset tools are replaced, tool offsets are identified in computer controlled program and adjusted, or other corrective action is taken using standard operating procedures. 
Product deviation from specification is reported in accordance with standard operating procedures. 

Forms

Assessment Cover Sheet

MEM07028B - Operate computer controlled machines/processes
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM07028B - Operate computer controlled machines/processes

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: